Discover our complete solutions portfolio covering Cathodic Protection and Corrosion management - PCB design and plating - Functional and decorative plating - Electrocoating - Acoustics
Elsyca V-PIMS
A revolution in digital PIMS combining Pipeline Corrosion Integrity Management System (PIMS) and computational modeling capabilities
Elsyca IRIS
Deep analysis of AC threats supporting efficient mitigation systems computer-aided design
Elsyca CatPro
Graphical simulation platform for cathodic protection and DC stray current analysis of pipeline networks
Elsyca CPManager
3D CAD-based software simulation platform for the computer-aided design and analysis of cathodic protection installations
Elsyca ACTA
Unique solution offering accurate, disambiguated, and tailored risk ranking report of pipeline networks
Elsyca PlatingManager
Leverage a digital twin of your plating line to predict plating performance and increase manufacturing capacity
Elsyca PCBBalance
The world’s only PCB DFM software that applies automated and optimized copper balancing to your PCB design and panel layout.
Elsyca PCBPlate
State-of-the-art graphical simulation platform for enhancing the plating performance of your PCB panel and pattern plating processes.
Elsyca ECoatMaster
CAD independent software platform for the simulation of the automotive electrocoating process of a body-in-white (BIW).
Elsyca EPOS
Simulate the performances of electropolishing processes based on a virtual mock-up of the electropolishing cell.
Elsyca AnodizingManager
State-of-the-art graphical simulation platform for analyzing the production performance and quality of anodizing processes.
Elsyca CorrosionMaster
CorrosionMaster identifies corrosion hot spots and predicts corrosion rates, enabling engineers to look at alternative material combinations and/or coating systems, or investigate corrosion-mitigating measures.
Elsyca LeakageMaster
Improve vehicles interior acoustic comfort by performing upfront virtual smoke tests.
Elsyca MeshingMaster
Automatically creates meshes for a variety of applications such as acoustics, CFD, thermal analysis, etc
Elsyca XPlorer
Interactive simulation results viewer for Finite Elements results
Elsyca XPlorer3D
Analyze, Understand and Get Immersed in your results
Elsyca ECoatMaster

Elsyca ECoatMaster

Upfront assessment of e-coat process performances

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" This is a game changer software program. From now on we can weigh production choices versus tooling cost and make collaborative decisions with our clients instead of battling over price and quality. "

Electro-coating Simulation made simple

Elsyca ECoatMaster is the virtual representation of the e-coat step in your production line. The tool predicts current density and deposited paint layer thickness distribution based on the virtual configuration of your e-coating line and the CAD model of the body-in-white. Identification of the surface risk areas and validation of the impact of design modifications and/or changing process parameters have never been that simple.

With Elsyca ECoatMaster, the automotive corrosion engineers should no longer rely on expensive prototype test runs or on sub-optimal simulation tools that do not provide accurate results in a reasonable process time. In case of conflicting requirements (e.g. adding a hole in the interest of electro-coating may conflict with crash requirements), Elsyca ECoatMaster becomes an indispensable tool to substantiate design changes.

Key Benefits


Identifies potential production issues at the design stage, ensuring the paint thickness specifications are met on all exterior and interior surfaces of the vehicle.


You can simulate the e-coat process even before the first physical prototype enters the building. The analysis can start as soon as the BIW’s CAD data is available, providing ample time to modify the design and speed up production.

Cost & Warranty

Ensures a top quality e-coat performance from the start, avoiding expensive production tooling
changes and warranty issues.

Gain Knowledge & Save time

ECoatMaster is an investment in knowledge as it helps to build and retain critical company know-how. Impact of new e-coat paint or new line designs can be verified, without the need to access
the physical production line.


Key features

A wide range of functionalities
Import and prepare your model in just a few clicks

Simply export your model from your favorite CAD platform and import the STL files into Elsyca ECoatMaster. It is indeed as simple as that!

Tailored to your infrastructure

Your existing or planned e-coat lines can be defined, including RoDip lines. Define process parameters such as vehicle trajectory, material, paint data, flow regions, anode voltage programs, etc…

Quickly compare paints

Easily and quickly compare and validate new paints without any previous calibration step

Consideration of liquid drag over and gas traps

Elsyca ECoatMaster automatically computes liquid drag over and potential gas traps affecting the final quality of the coating thickness. 

Embedded Mesh generator

Do not worry about the generation of your model preparation. Starting from the CAD model, Elsyca ECoatMaster generate the required mesh ensuring final results quality

Visualize and Share results

Supported by Elsyca Xplorer, Elsyca ECoatMaster results can be easily visualised and shared with other stakholders. 

Willing to learn more about our solutions for electro-coating process performances improvement? 

Contact our experts

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