Discover our complete solutions portfolio covering Cathodic Protection and Corrosion management - PCB design and plating - Functional and decorative plating - Electrocoating - Acoustics
Elsyca V-PIMS
A revolution in digital PIMS combining Pipeline Corrosion Integrity Management System (PIMS) and computational modeling capabilities
Elsyca IRIS
Deep analysis of AC threats supporting efficient mitigation systems computer-aided design
Elsyca CatPro
Graphical simulation platform for cathodic protection and DC stray current analysis of pipeline networks
Elsyca CPManager
3D CAD-based software simulation platform for the computer-aided design and analysis of cathodic protection installations
Elsyca ACTA
Unique solution offering accurate, disambiguated, and tailored risk ranking report of pipeline networks
Elsyca PlatingManager
Leverage a digital twin of your plating line to predict plating performance and increase manufacturing capacity
Elsyca PCBBalance
The world’s only PCB DFM software that applies automated and optimized copper balancing to your PCB design and panel layout.
Elsyca PCBPlate
State-of-the-art graphical simulation platform for enhancing the plating performance of your PCB panel and pattern plating processes.
Elsyca ECoatMaster
CAD independent software platform for the simulation of the automotive electrocoating process of a body-in-white (BIW).
Elsyca EPOS
Simulate the performances of electropolishing processes based on a virtual mock-up of the electropolishing cell.
Elsyca AnodizingManager
State-of-the-art graphical simulation platform for analyzing the production performance and quality of anodizing processes.
Elsyca CorrosionMaster
CorrosionMaster identifies corrosion hot spots and predicts corrosion rates, enabling engineers to look at alternative material combinations and/or coating systems, or investigate corrosion-mitigating measures.
Elsyca LeakageMaster
Improve vehicles interior acoustic comfort by performing upfront virtual smoke tests.
Elsyca MeshingMaster
Automatically creates meshes for a variety of applications such as acoustics, CFD, thermal analysis, etc
Elsyca XPlorer
Interactive simulation results viewer for Finite Elements results
Elsyca XPlorer3D
Analyze, Understand and Get Immersed in your results

Revolutionizing EV Battery Tray Protection

Unveiling the Power of Computer Aided E-Coating Engineering

Revolutionizing EV Battery Tray Protection


Regardless of whether they are labeled as packs, boxes, or trays, these frameworks that encompass and safeguard electric vehicle (EV) battery cells, along with their associated electrical and thermal management components, stand as one of the foremost priorities in the EV industry’s subsystem hierarchy. Enhancing the battery pack involves a multitude of decisions in manufacturing and materials, balancing mass and packaging, ensuring safety measures, and tackling structural design and engineering challenges. One of the challenges involves acquiring a proficient acid-resistant protective coating applied to battery trays and power backup systems. This coating serves the dual purpose of delivering superior electrical insulation while also resisting acidic substances effectively.


With the increasing number of EVs, there is a surging need for specialized coatings and components to guarantee both functionality and safety. Simultaneously, it is imperative that these coatings do not undermine the overall performance of the EV. Given that approximately 40% of an EV’s cost comprises the battery, it becomes absolutely essential to safeguard the battery with appropriate coatings to uphold its longevity and the vehicle’s efficiency.

Interested to know more? Download the full article!

Download File