Discover our complete solutions portfolio covering Cathodic Protection and Corrosion management - PCB design and plating - Functional and decorative plating - Electrocoating - Acoustics
Discover Protect
Elsyca V-PIMS
A revolution in digital PIMS combining Pipeline Corrosion Integrity Management System (PIMS) and computational modeling capabilities
AC & CP Bundle
Model your pipeline network once, then assess AC interference and cathodic protection from the same GIS model. Model Composer builds it, IRIS solves the AC, CatPro solves the DC — no rebuild, no re-entry, one source of truth.
Elsyca IRIS
Deep analysis of AC threats supporting efficient mitigation systems computer-aided design
Elsyca CatPro
Graphical simulation platform for cathodic protection and DC stray current analysis of pipeline networks
Elsyca CPManager
3D CAD-based software simulation platform for the computer-aided design and analysis of cathodic protection installations
Elsyca ACTA
Unique solution offering accurate, disambiguated, and tailored risk ranking report of pipeline networks
Plate
Elsyca PlatingManager
Leverage a digital twin of your plating line to predict plating performance and increase manufacturing capacity
Elsyca PCBBalance
The world’s only PCB DFM software that applies automated and optimized copper balancing to your PCB design and panel layout.
Elsyca PCBPlate
State-of-the-art graphical simulation platform for enhancing the plating performance of your PCB panel and pattern plating processes.
Elsyca ECoatMaster
CAD independent software platform for the simulation of the automotive electrocoating process of a body-in-white (BIW).
Elsyca EPOS
Simulate the performances of electropolishing processes based on a virtual mock-up of the electropolishing cell.
Elsyca AnodizingManager
State-of-the-art graphical simulation platform for analyzing the production performance and quality of anodizing processes.
Innovate
Elsyca CorrosionMaster
CorrosionMaster identifies corrosion hot spots and predicts corrosion rates, enabling engineers to look at alternative material combinations and/or coating systems, or investigate corrosion-mitigating measures.
Elsyca LeakageMaster
Improve vehicles interior acoustic comfort by performing upfront virtual smoke tests.
Elsyca XPlorer
Interactive simulation results viewer for Finite Elements results
Elsyca XPlorer3D
Analyze, Understand and Get Immersed in your results
Meeting Design Complexity in Aluminium Anodizing: The Role of Modelling Tools
SUR/FIN 2026
Meeting Design Complexity in Aluminium Anodizing: The Role of Modelling Tools (SUR/FIN 2026)
Negin Madelat, Paulo Vieira, Bart Van den Bossche, Romain Baudson.
Abstract
Aluminium anodizing, initially developed in the early 20th century to prevent corrosion on seaplane components, has become indispensable in surface engineering due to its decorative and functional advantages—such as improved corrosion resistance, enhanced wear protection, and the potential for vibrant colours.
Modern anodising operations must address increasing design complexity, growing production volumes, and more stringent specifications. The evolution of anodizing is exemplified in consumer electronics manufacturing, where ultra-thin components introduce challenges related to thermal and electrical properties during processing, and an impeccable finish is consistently required. Additionally, the increased use of recycled aluminium often leads to higher scrap rates and decreased productivity.
Accurate modelling techniques are valuable for forecasting key outcomes—including oxide layer thickness, material characteristics, energy consumption, and productivity—prior to actual production. This presentation will demonstrate how intuitive electrochemical modelling tools can optimise anodising rack configurations by analysing alternative designs, loads, and process parameters, thereby maximising efficiency within defined requirements.